2500X5000mm made in China – replacement parts – ansi 25 chain in Ulsan Republic of Korea Full-Automatic Steam Heating Rubber Rollers Vulcanizating Autoclave with ce certificate top quality low price

2500X5000mm  made in China - replacement parts - ansi 25 chain  in Ulsan Republic of Korea  Full-Automatic Steam Heating Rubber Rollers Vulcanizating Autoclave with ce certificate top quality low price

We – EPG Team the greatest Chain and agricultural gearbox factory in China with 5 different branches. For more particulars: Cell/whatsapp/telegram/Kakao us at: 0086-13083988828

EPG is a skilled maker and exporter that is involved with the style, growth and generation.ISO The product properly displays environmental protection and energy preserving. 9001 licensed maker of precision roller chains. Varieties include single and multiple strand, hollow pin, side bow, rollerless, self-lubricating, straight sidebar, double pitch, brushed, nickel plated, armor coated, 304 stainless metal, leaf, hoist and O-ring, citrus, sorting and caterpillar roller chains. ISO 9001:2015 licensed producer and distributor of roller chains. Kinds of roller chains include ASME/ANSI standard chains, attachment chains, corrosion resistant chains, lube-cost-free chains, plastic chains, free of charge-movement chains, specialty chains and British normal chains. ASME/ANSI regular chains are obtainable in huge and small pitch, double pitch and leaf variations. Roller chains are used in food packaging, forklift vans, oilfield drilling, bikes, conveyors and electrical power transfer applications. one. Apps of SINOMAC Vulcanization Autoclave

Rubber vulcanization is a chemical process at a provided pressure, temperature and time for converting normal rubber into a lot more resilient materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) among personal polymer chains. Vulcanized materia EPT are less sticky and have excellent mechanical qualities. And vulcanization autoclave is used widely for this chemical procedure. The principal items are galoshes, rubber tubes, cable, rubber roller, rubber ball, and so forth.In this field, SINOMAC has been the chief, as we have accrued full vulcanization expertise and engineering for a lot of years.

2. Simple Style Data

two.1 Model and Dimension

  • Autoclave product:    SN-LHGR2560
  • Successful diameter:  2500mm
  • Effective length:      6000mm

  Definition:  * Effective diameter is the internal diameter of the autoclave.

                    * Efficient length is to point to do the real size of the shell.

two.2 Manufacturing Capacity

  • Functioning circle of autoclave: can be set according to the working procedure
  • Max dimension of pulley:                Ø2000X6000mm

2.3 Electric Electricity

  • Running voltage:          400V (AC)±5%, 3 stage, 50 Hz
  • Control energy:                220VAC/50Hz/24VDC

two.4 Water, Air and Steam Source

  • Cooling drinking water usage:         ~4m3/h
  • Cooling drinking water stress:               min.3 bar ~ max. 6 bar
  • Handle air of control products:   5 ~ 7bar
  • Steam potential:                            2t/h

two.5 Environmental Circumstances

  • Max. air temperature:     +50ºC
  • Min air temperature:       -5ºC
  • Relative Humidity:          <80%
  • Altitude:                          <2000m

three. EPT Function and Working Procedure

3.1. EPT Attribute
Autoclaves with direct steam: heating and pressurization are carried out with steam. This heating program is especially effective and indicated for merchandise of big sizes and excess weight. The temperature uniformity which usually may differ amongst ±2°C,the exchange capability, taking place with condensation on colder surfaces, coupled with examined installations, allow to obtain excellent final results.

3.2 Doing work Method

3.2.1 StHangZhourd curing recipe

  Temp. setpoint Push. setpoint Temp. phase length Push. step length
Segment1 T1 P1 t 1 P-t1
Segment2 T2 P2 t two P-t2
Segment3 T3 P3 t 3 P-t3
Segment4 T4 P4 t four P-t4
Segment5 T5 P5 t 5 P-t5
Segment6 T6   t 6  
Segment7 T7   t 7  
Segment8 T8   t 8  
Segment9 T9   t nine  
Segment10 T10   t ten  
Segment11 T11   t eleven  
Segment12 T12   t twelve  
Segment13 T13   t thirteen  
Segment14 T14   t 14  
Segment15 T15   t 15  

three.2.2 A short curing recipe example

4. Products Technical Details

4.1 Pressure Vessel

SINOMAC Strain Vessel with fast-opening doorway, can be accredited to:

  • CHINESE STHangZhouRD, GB150-2011
  • AMERICAN STHangZhouRD ASME SEC VIII DIV.1 with ASME Certificate
  • EUROPEAN STHangZhouRD PED ninety seven/23/EC with CE certificate.

4.2 Door System

  • The closing system of the autoclave is the indented type assisted with a hydraulic system, in get to speedily and secured make a absolutely hermetic closing.
  • The complete method consists of three components: a pair of equipment flange, pushed gadgets and seal ring.
  • Hydraulically operated door opening and closing. It is controlled by PLC system.
  • The seal ring is manufactured of silicon rubber.
  • Safety pressure sensors have to avoid doorway opening in circumstance of force (permitted significantly less than .1 bars).

4.3 Thermal Insulation Program
Internal Insulation and Exterior Insulation
We use ceramic fiber as the insulation substance. The warmth transfer coefficient is quite minimal to make the warmth decline to a minimum. The covering board of ceramic fiber is stainless steel. It is corrosion resistant and seems to be wonderful. Interior insulation layout can get a lower power usage, whilst exterior insulation design will get a large 1, but a much better temperature uniformity.

  • Insulation:Internal insulation layer
  • Insulation substance:Ceramic fiber 
  • External sheet metal: stainless metal,1. mm
  • Insulation thickness:100mm

 four.4 Heating Method

  • The heating technique is a oblique steam sort.
  • The indirect system will be via stainless-steel or copper tubing variety heat exchanger placed on the rear aspect of the autoclave amongst supporter and goods. The movement have to move from content to enthusiast, then go front door using vessel side to material
  • Heating Exchanger material :304 Stainless-metal with aluminum fin or copper tubing aluminum fin
  • Heating Exchanger variety: Multi-row finned tubing

4.5 Air Recirculating System

  • Very hot air circulating duct
    Annular air-duct placed on the two aspect of the autoclave inside as the forward air supply system. This design and style characteristics make the temperature more uniform, and doing work place much more huge.  
  • The Motor fan for circulation
    The motor is bolted to the rear of the autoclave, it drives the fan directly.
  • Parameters of circulating supporter
    Electrical power:18.5KW,6-pole, 3phase
    Connecting structure:immediate-related
    Rated rotate speed:960r/min(400V/50HZ)
    Admirer wheel:7# centrifugal impeller(Diameter:700mm),
    Wind stress:1000Pa,
    Flow rate:12800 Mthree/h.
  • Shaft sealing
    Working with drinking water cooling to guarantee a long life, the shaft water cooling with different water pump and stream switch to be fitted to keep an eye on h2o circulation and automatically alarm/end the cycle if there is not ample drinking water movement.

4.6 Temperature monitoring components 
Temperature thermocouples: 2 pcs, K type, which includes HMI checking, information-acquisition and manage.

four.7 Pressure Factors

  • Inlet and exhau EPT valve, proportionally controlled, Electric control valve.
  • Manual exhau EPT valve, 3-piece ball valve.
  • Stress transducer: 1
  • Precision: +/- 50mbar
  • Strain gauge:1

four.8 Control Method

  • Handle Technique is created based mostly on the study and advancement toward rubber vulcanization processing industry, like the PLC central controlling portion, contact display (HIM) operation method and community, it is a consumer helpful, point out of the artwork, programmable digital system.
  • Password protected entry accessibility, operator can log into the method by accessing the security login form with a name and password.
  • It is automatic managing, recording and graph the temperatures and stress of the autoclave, audible alarms for high or low temperatures or strain.
  • Manual procedure display allows operator take guide handle temperature, pressure, and valves as permitted.
  • It can insert or conserve the product working recipe, show the strain and temperature curve at any time and its paperless document function can realize file, save and check of approach curve and process parameters.
  • It has in excess of-temperature and overpressure alarm and different safety protection capabilities.
  • Consumer can run sign-up, login and typing in item information, and comprehend intranet or remote handle. 
  • Communication to a Private Computer allowed (Teamviewer ), with created in application to software, record and graph of method in real time.
  • World wide web relationship by way of Crew-Viewer (VPN) with our Company.

four.9 Safety Program

4.9.1 Mechanical basic safety interlock I
Protection limit take care of is interlocked with the lid. Employees have to change the deal with to unlock the  safety unit then the lid can be opened.

4.9.2 Electrical basic safety interlock II
The safety device performs with security restrict handle and connects with our ECC. When staff operate the reducer and protection restrict manage, whilst there is stress in the autoclave, the ECC will give a sound-light-weight alarm.

4.9.3 Security valves
There is one safety valves on the top of autoclave. We have established a force restrict in the valves. When the pressure exceed the limit, the valves will operate immediately to launch the air down to a affordable stress variety.

five. Configurations of Autoclave

  • HMI: Wenview contact display, ZheJiang
  • PLC: Siemens
  • Major electrical ingredient : Schneider,China
  • Restricted switch: Omron
  • Autoclave Shell: ASME/PED/GB, SINOMAC
  • EPT elements: Hualiang, China

Management cupboard in accordance to CE stHangZhourds

6. Program EPT Check out (Indirect steam heating)

7. Packing

eight.1  The products will be properly packed / wrapped considering extended-distance ocean and land transportation and tough dealing with that may take place in the absence of both get-togethers.
eight.2  Proper defense from dampness, rust, mold, scratches, shaking, etc, will be taken so that the goods may arrive at the set up website in great problem.
eight.3  Shipping marks and warning signed will be plainly painted, and thorough packing li EPT (in English/Espanol) will be soundly hooked up, to the exterior of the packing.

8. Autoclave Specification

No. Description Unit Specifications and Parameters
1 Effective Working Diameter mm 2500
two Effective Working Length mm 5000
three Autoclave Track Distance mm 950
four Design Pressure MPa one
five Max. Working Pressure MPa .eight
six Safety Valve Exhaust MPa .eighty five
seven Design Temperature ºC 180
eight Max. Working Temperature ºC 160
9 Temperature Uniformity at Steady State ºC ±2
ten Openning Door Mode Hydraulic
eleven Working Medium Compressed Air
12 Heating Mode Electric (Convection+Radiation)
13 Heating Power KW 162
14 Quantity of Circulating Fan Motor Established one
fifteen Quantity of Circulating Fan Motor KW 15
sixteen Thermocouple Type Type K or J
17 Vaccum Lines Piece
18 Quantity of Vaccum Pressure Transducer Piece
19 StHangZhourd Control Mode PLC+Computer
twenty Control Software  Thermal Processing Control (TPC)
21 Insulation Type Inside
22 Insulation Material Ceramic Fiber
23 Insulation Thickness mm eighty
24 Insulation Sheet Material Stainless Steel or Aluminized Steel
25 Working Environment Temperature ºC Min. -20ºC, ,Max. +45ºC
26 Working Environment Humidity <60%
27 Power Supply 220/380VAC, 3P+N+PE, 50/60Hz
28 Excess weight KG 14990

nine. Professional Workshop

ten. SINOMAC International Turnkey Initiatives

With the experience of manufacture and service for fifteen a long time, our specialist staff are in a position to offer you the world-wide turnkey undertaking, which includes a skilled coaching. SINOMAC autoclaves can be manufactured as ASEM, PED, EPT stHangZhourds, as nicely as our Chinese stHangZhourd.

From the SINOMAC Group, with 15 many years of knowledge.

The use of authentic gear manufacturer’s (OEM) component numbers or logos , e.g. CASE® and John Deere® are for reference purposes only and for indicating item use and compatibility. Our company and the shown substitution components contained herein are not sponsored, accredited, or produced by the OEM.

2500X5000mm  made in China - replacement parts - ansi 25 chain  in Ulsan Republic of Korea  Full-Automatic Steam Heating Rubber Rollers Vulcanizating Autoclave with ce certificate top quality low price

2500X5000mm  made in China - replacement parts - ansi 25 chain  in Ulsan Republic of Korea  Full-Automatic Steam Heating Rubber Rollers Vulcanizating Autoclave with ce certificate top quality low price

2500X5000mm  made in China - replacement parts - ansi 25 chain  in Ulsan Republic of Korea  Full-Automatic Steam Heating Rubber Rollers Vulcanizating Autoclave with ce certificate top quality low price

2500X5000mm  made in China - replacement parts - ansi 25 chain  in Ulsan Republic of Korea  Full-Automatic Steam Heating Rubber Rollers Vulcanizating Autoclave with ce certificate top quality low price