China Custom Oilless Oil Free Piston Rocking Vacuum Pump for Degassing Machines vacuum pump design

Product Description

oilless oil free piston rocking vacuum pump for degassing machines

Advantages:
Oil-less piston Vacuum Pumps / Air Compressors

PRANSCH oil-less rocking piston pump and air compressor combines the best characteristics of traditional piston pumps(air compressor) and diaphragm pumps into small units with excellent features.

  1. Light weight and very portable
  2. Durable and near ZERO maintenance
  3. Thermal protection (130 deg C)
  4. Power cord with plug, 1m length
  5. Shock mount
  6. Silencer – muffler
  7. Stainless steel vacuum and pressure gauge, both with oil damping
  8. Two stainless steel needle valves each with lock nut.
  9. All nickel plated fittings
  10. Power supply 230V, 50/60 Hz

This series is ideal for use in applications where oil-mist is undesirable. For examples, pressure/vacuum filtration, air sampling, water aeration, flame photometer, etc.

Specification:

Model Frequency Flow Pressure Power Speed Current Voltage Heat Sound Weight Hole Installation Dimensions
Hz L/min Kpa Kw Min-1 A V 0 C db(A) Kg MM MM
PM200V 50 33 -84 0.10  1380 0.45  210/235 5-40 48 1.8  5 L100xW74
60 50 -84 0.12 1450 0.90  110/125 5-40 48 1.8  5
PM300V 50 66 -86 0.12 1380 0.56  210/235 5-40 50 3.2  6 L118xW70
60 75 -86 0.14 1450 1.13  110/125 5-40 50 3.2  6
PM400V 50 80 -92 0.32 1380 0.95  210/235 5-40 56 6.0  6 L153xW95
60 92 -92 0.36 1450 1.91  110/125 5-40 56 6.0  6
PM550V 50 100 -92 0.32 1380 1.50  210/235 5-40 56 6.0  6 L148xW83
60 110 -92 0.36 1450 3.10  110/125 5-40 56 6.0  6
PM1400V 50 166 -92 0.45 1380 1.90  210/235 5-40 58 8.5  6 L203xW86
60 183 -92 0.52 1450 4.10  110/125 5-40 58 8.5  6
PM2000V 50 216 -92 0.55 1380 2.50  210/235 5-40 60 9.0  6 L203xW86
60 250 -92 0.63 1450 5.20  110/125 5-40 60 9.0  6
HP2400V 50 225 -94 0.90  1380 3.30  210/235 5-40 75 17.0  7 L246xW127
60 258 -94 1.10  1450 6.90  110/125 5-40 75 17.0  7
PM3000V 50 230 -94 1.10  1380 4.20  210/235 5-40 76 17.5  7 L246xW127
60 266 -94 1.30  1450 8.50  110/125 5-40 76 17.5  7

Why use a Rocking Piston Product?
Variety
Pransch oilless Rocking Piston air compressors and vacuum pumps, available in single, twin, miniature, and tankmounted
styles, are the perfect choice for hundreds of applications. Choose from dual frequency, shaded pole,
and permanent split capacitor (psc) electric motors with AC multi-voltage motors to match North American,
European, and CZPT power supplies. A complete line of recommended accessories as well as 6, 12, and
24 volt DC models in brush and brushless types are also available.

Performance
The rocking piston combines the best characteristics of piston and diaphragm air compressors into a small unit
with exceptional performance. Air flow capabilities from 3.4 LPM to 5.5 CFM (9.35 m3/h), pressure to 175 psi
(12.0 bar) and vacuum capabilities up to 29 inHg (31 mbar). Horsepowers range from 1/20 to 1/2 HP
(0.04 to 0.37 kW).

Reliable
These pumps are made to stand up through years of use. The piston rod and bearing assembly are bonded
together, not clamped; they will not slip, loosen, or misalign to cause trouble.

Clean Air
Because CZPT pumps are oil-free, they are ideal for use in applications in laboratories, hospitals, and the
food industry where oil mist contamination is undesirable.

Application:

  1. Transportation application include:Auto detailing Equipment,Braking Systems,Suspension Systems,Tire Inflators
  2. Food and Beverage application include:beverage dispensing,coffee and Espresso equipment,Food processing and packaging,Nitrogen Generation
  3. Medical and laboratory application include:Body fluid Analysis equipment,Dental compressors and hand tools,dental vacuum ovens,Dermatology equipment,eye surgery equipment,lab automation,Liposuction equipment,Medical aspiration,Nitrogen Generation,Oxygen concentrators,Vacuum Centrifuge,vacuum filtering,ventilators
  4. General industrial application include:Cable pressurization,core drilling
  5. Environmental application include:Dry sprinkler systems,Pond Aeration,Refrigerant Reclamation,Water Purification Systems
  6. Printing and packaging application include:vacuum frames
  7. material Handling application include:vacuum mixing

What is Rocking piston type dry vacuum pumps?

Rocking Piston type dry vacuum pump is a mechanical vacuum pump that transfers gas by the reciprocating motion of a piston interlocking with an eccentric rotating shaft.

Features of Rocking piston type dry vacuum pumps

Since this is an oil-less pump, backflow of air through the sliding part between the cylinder and piston ring is unavoidable. Because of its simple structure, this pump has low ultimate pressure. However, it can obtain stable pressure in a low vacuum region.
Some models can also be used as a pressurizing source for compressors. The pump is widely used in printed board mounting equipment, vacuum packaging machines, material adsorption transfer equipment, labeling machines, printing ink degassing machines, printing machines, photograph plate making machines, screen printing machines, degassing machines, burying machines, baking furnaces, suction machines, automobile exhaust gas analyzers, refrigerant recovery device, plasma cutting equipment.

Strength: The pump has a simple structure and is easy to maintain.
Weakness: The pump can not obtain a high vacuum.

Applications

Some models can also be used as a pressurizing source for compressors. The pump is widely used in printed board mounting equipment, vacuum packaging machines, material adsorption transfer equipment, labeling machines, printing ink degassing machines, printing machines, photograph plate making machines, screen printing machines, degassing machines, burying machines, baking furnaces, suction machines, automobile exhaust gas analyzers, refrigerant recovery device, plasma cutting equipment.

Mechanism of Rocking piston type dry vacuum pumps

 

When the eccentric cam directly connected to the motor rotates, the piston moves up and down in the cylinder while swinging. The space inside the cylinder changes due to the vertical movement of the piston, and the gas is transported by repeating intake, compression and exhaust.

Oil or Not: Oil Free
Structure: Reciprocating Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: High Vacuum
Work Function: Mainsuction Pump
Working Conditions: Dry
Customization:
Available

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piston vacuum pump

What Are the Typical Applications of Piston Vacuum Pumps?

Piston vacuum pumps find applications in various industries and processes. Here’s a detailed explanation of the typical applications of piston vacuum pumps:

1. Laboratories and Research Facilities:

– Piston vacuum pumps are commonly used in laboratories and research facilities for a wide range of applications.

– They are utilized in vacuum ovens, freeze dryers, vacuum filtration systems, and other equipment requiring controlled evacuation.

2. Pharmaceuticals and Biotechnology:

– In the pharmaceutical and biotechnology industries, piston vacuum pumps are employed for processes such as solvent evaporation, distillation, and filtration.

– They are used in drug manufacturing, vaccine production, and research involving biochemistry and molecular biology.

3. Food Processing and Packaging:

– Piston vacuum pumps play a vital role in the food processing and packaging industry.

– They are used in vacuum packaging machines to remove air from packaging containers, extending the shelf life of food products.

4. HVAC and Refrigeration Systems:

– Piston vacuum pumps are utilized in HVAC (Heating, Ventilation, and Air Conditioning) systems and refrigeration systems.

– They help evacuate air and moisture from the systems to achieve the desired pressure and prevent contamination.

5. Manufacturing and Industrial Processes:

– Piston vacuum pumps are employed in various manufacturing and industrial processes.

– They are used for degassing, vacuum impregnation, vacuum drying, and other applications that require controlled evacuation.

6. Automotive Industry:

– In the automotive industry, piston vacuum pumps are often used in brake booster systems.

– They create a vacuum to assist in brake actuation, providing the necessary power for braking.

7. Electronics and Semiconductor Manufacturing:

– Piston vacuum pumps are utilized in electronics and semiconductor manufacturing processes.

– They help create a controlled environment with low-pressure conditions during the production of microchips, integrated circuits, and other electronic components.

8. Environmental Monitoring and Analysis:

– Piston vacuum pumps are utilized in environmental monitoring and analysis equipment.

– They are used in air sampling devices, gas analyzers, and other instruments that require precise vacuum control.

9. Scientific Research and Vacuum Systems:

– Piston vacuum pumps are employed in various scientific research applications.

– They are used in vacuum systems for particle accelerators, electron microscopes, mass spectrometers, surface analysis instruments, and other scientific equipment.

In summary, piston vacuum pumps have diverse applications in laboratories, pharmaceuticals, food processing, HVAC systems, manufacturing processes, automotive industry, electronics, environmental monitoring, scientific research, and more. Their ability to provide controlled evacuation and achieve moderate vacuum levels makes them suitable for a wide range of industries and processes.

piston vacuum pump

What Is the Energy Efficiency of Piston Vacuum Pumps?

The energy efficiency of piston vacuum pumps can vary depending on several factors. Here’s a detailed explanation:

1. Design and Technology:

– The design and technology used in piston vacuum pumps can significantly influence their energy efficiency.

– Modern piston pump designs often incorporate features such as optimized valve systems, reduced internal leakage, and improved sealing mechanisms to enhance efficiency.

– Advancements in materials and manufacturing techniques have also contributed to more efficient piston pump designs.

2. Motor Efficiency:

– The motor driving the piston pump plays a crucial role in overall energy efficiency.

– High-efficiency motors, such as those adhering to energy efficiency standards like NEMA Premium or IE3, can significantly improve the energy efficiency of the pump.

– Proper motor sizing and matching to the pump’s load requirements are also important to maximize efficiency.

3. Control Systems:

– The use of advanced control systems can optimize the energy consumption of piston vacuum pumps.

– Variable frequency drives (VFDs) or speed control systems can adjust the pump’s operating speed based on the demand, reducing energy consumption during periods of lower demand.

– Smart control algorithms and sensors can also help optimize the pump’s performance and energy efficiency.

4. System Design and Integration:

– The overall system design and integration of the piston vacuum pump within the application can impact energy efficiency.

– Proper sizing and selection of the pump based on the specific application requirements can ensure that the pump operates within its optimal efficiency range.

– Efficient piping and ducting design, as well as minimizing pressure losses and leaks, can further improve the overall energy efficiency of the system.

5. Load Profile and Operating Conditions:

– The load profile and operating conditions of the piston vacuum pump have a significant impact on energy consumption.

– Higher vacuum levels or flow rates may require more energy to be supplied by the pump.

– Operating the pump continuously at maximum capacity may lead to higher energy consumption compared to intermittent or variable load conditions.

– It’s important to evaluate the specific operating requirements and adjust the pump’s operation accordingly to optimize energy efficiency.

6. Comparing Efficiency Ratings:

– When comparing the energy efficiency of different piston vacuum pumps, it can be helpful to look for efficiency ratings or specifications provided by the manufacturer.

– Some manufacturers provide efficiency data or performance curves indicating the pump’s energy consumption at various operating points.

– These ratings can assist in selecting a pump that meets the desired energy efficiency requirements.

In summary, the energy efficiency of piston vacuum pumps can be influenced by factors such as design and technology, motor efficiency, control systems, system design and integration, load profile, and operating conditions. Considering these factors and evaluating efficiency ratings can help in selecting an energy-efficient piston vacuum pump for a specific application.

piston vacuum pump

Are There Oil-Free Piston Vacuum Pump Options Available?

Yes, there are oil-free piston vacuum pump options available. Here’s a detailed explanation:

1. Oil-Free Technology:

– Traditional piston vacuum pumps use oil as a lubricant and sealant in their operation.

– However, advancements in vacuum pump technology have led to the development of oil-free piston vacuum pumps.

– Oil-free piston pumps are designed to operate without the need for lubricating oil, eliminating the risk of oil contamination and the need for oil changes.

2. Dry Running Operation:

– Oil-free piston vacuum pumps achieve lubrication and sealing through alternative means.

– They often utilize materials such as self-lubricating polymers or advanced coatings on the piston and cylinder surfaces.

– These materials reduce friction and provide sufficient sealing to maintain vacuum levels without the need for oil.

3. Applications:

– Oil-free piston vacuum pumps are suitable for a wide range of applications where oil contamination is a concern.

– They are commonly used in industries such as food and beverage, pharmaceutical, electronics, laboratories, and medical where a clean and oil-free vacuum environment is required.

4. Advantages:

– The primary advantage of oil-free piston vacuum pumps is their ability to provide a clean and oil-free vacuum.

– They eliminate the risk of oil contamination, which is crucial in sensitive applications such as semiconductor manufacturing or pharmaceutical production.

– Oil-free pumps also simplify maintenance since there is no need for oil changes or regular oil monitoring.

5. Considerations:

– While oil-free piston vacuum pumps offer advantages, they also have some considerations to keep in mind.

– They may have slightly lower ultimate vacuum levels compared to oil-lubricated pumps.

– The absence of oil as a lubricant may result in slightly higher operating temperatures and increased wear on piston and cylinder surfaces.

– It’s important to select an oil-free piston vacuum pump that is suitable for the specific application requirements and consider the trade-offs between performance, cost, and maintenance.

6. Alternative Pump Technologies:

– In some cases, where oil-free operation is critical or specific vacuum levels are required, alternative pump technologies may be more suitable.

– Dry screw pumps, claw pumps, or scroll pumps are examples of oil-free pump technologies that are widely used in various industries.

– These pumps offer oil-free operation, high pumping speeds, and can achieve lower vacuum levels compared to oil-free piston pumps.

In summary, oil-free piston vacuum pumps are available as an alternative to traditional oil-lubricated pumps. They provide a clean and oil-free vacuum environment, making them suitable for applications where oil contamination is a concern. However, it’s important to consider specific application requirements and explore alternative pump technologies if necessary.

China Custom Oilless Oil Free Piston Rocking Vacuum Pump for Degassing Machines   vacuum pump design		China Custom Oilless Oil Free Piston Rocking Vacuum Pump for Degassing Machines   vacuum pump design
editor by CX 2023-10-27